Double wall corrugated boxs are an essential packaging solution for businesses that require strong and durable protection for their products during transportation. These boxes are made from a double layer of corrugated cardboard, providie extra strength and stability compare to single wall corrugated boxes.
This article will provide a comprehensive guide to double wall corrugated boxes, including their benefits, design, and manufacturing process. Corrugated box manufacturers provides best packing box.
Benefits of Double Wall Corrugated Boxes
Durability
One of the main benefits of double wall corrugated boxes is their durability. The extra layer of corrugated cardboard provides added protection to the products inside, ensuring that they are protect from damage during transportation.
Strength
Double wall corrugated boxes are stronger than single wall boxes, making them ideal for heavy or fragile products that require extra support.
Protection
Double wall corrugated boxes or 3 ply corrugated box provide a barrier against moisture, dust, and other environmental factors that could harm the products inside.
Recyclable: Double wall corrugated boxes are made from recycled materials and are fully recyclable, making them an environmentally friendly packaging solution.
Cost-Effective
Despite their added strength and durability, double wall corrugated boxes are cost-effective compared to other packaging solutions such as wooden crates or metal containers.
Design of Double Wall Corrugated Boxes
Double wall corrugated boxes are designed with a number of features to ensure their strength and durability, including:
Flute Profile:
The flute profile is the corrugated layer that provides the strength and stability of the box. A “C” flute profile is commonly used to manufacture double wall corrugated boxes.
Box Width:
The width of the box is an important factor in determining its strength and stability. The wider the box, the stronger it will be.
Box Height:
The height of the box is also important in determining its strength and stability. The taller the box, the stronger it will be.
Box Length:
The length of the box is a less important factor in determining its strength and stability than the width and height. However, the length of the box should still be appropriate for the products it will contain.
Sealing Method:
Double wall corrugated boxes can be seal using tape, glue, or staples, depending on the type of products being packag and the desired level of protection.
Manufacturing Process of Double Wall Corrugated Boxes
The manufacturing process of double wall corrugated boxes involves several steps, including:
Raw Material Preparation:
The first step in the manufacturing process is preparing the raw materials, including recycled corrugated cardboard, paper, and glue.
Cutting and Scoring:
The next step is to cut and score the corrugated cardboard to the desired size and shape using specialized cutting and scoring machinery.
Glue Application:
The corrugated cardboard is coat with glue to create the double wall structure.
Box Formation:
The glue corrugated cardboard is folded into the desired shape to form the box.
Sealing:
The final step is to seal the box, either using tape, glue. Or staples, depending on the desired level of protection.
Conclusion
Double wall corrugated boxes are a versatile and cost-effective packaging solution for businesses that require strong and durable protection for their products during transportation, with their added strength and stability.
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